Formfleece
We are one of the leading specialists for molded parts made of nonwoven fabrics. Formfleece always consists of a base fiber and a matrix fiber for shaping. The matrix fiber has a different melting behavior and melts at lower temperatures. This means that a sheet of fleece can be thermoplastically formed by heat and cooling. A special property of the molded fleece is its sound-absorbing effect; molded parts made of fleece therefore have a positive effect on room acoustics. At the same time, the molded parts are impact-resistant, have a pleasant feel and a special look.

Formshaped Fleece Parts
Fleece materials can be transformed into 3D molded parts by compression molding. Molded fleece has similar stiffness and strength to a conventional plastic molded part, but does not lose its nonwoven structure and felt-like surface. Molded parts made of fleece materials are therefore very suitable for applications in the technical or acoustic sector. The production of nonwovens makes it possible to use materials from recycled or renewable sources, so that products made from them are sustainable.
Advantages of Fleece

Up to 100% Recycling Origin
Polyester Formfleece
Polyesterformfleece is a nonwoven consisting of polyester mono-material with a specific proportion of polyester bicomponent fibers for thermoplastic processing. Due to its versatility and durability, polyester formfleece is a preferred material in numerous industries. It is lightweight, resilient, and insulating. In addition to its mechanical properties, it offers a significant design advantage. The material can be dyed in any conceivable color, has an attractive texture, and simply looks appealing. Furthermore, the raw material can be blended with darker fibers to achieve a mottled appearance.
Our Standard Colors for Polyester

Biobased and degradable
Natural Fiber Fleece
Natural fiber fleece consists of natural fibers (hemp and flax) and a matrix that gives the fleece strength. Depending on the fiber length, the fiber-reinforced plastic is thermally formed in a pressing process. Natural fiber fleeces are light but comparably stiff and strong. This means that it can compete with non-biobased nonwoven materials in terms of functionality. Further advantages of natural fibers are their price stability and independence from the price of crude oil. The production and processing of natural fibers requires less energy. The material mix of renewable raw materials makes the products environmentally friendly.
Our Standard Colors for Natural Fibers

Made from Textile Waste
Upcycling Formfleece
Our upcycled shaped fleece is made from recycled clothing and textiles. The fleece contains a range of different textiles, which means that a wide variety of colors can be found in the material. The color structure of the fleece is therefore not homogeneous and visible color variations may occur. Upcycling fleeces behave similarly to the more familiar polyester nonwovens. They are light but comparably stiff and strong. The fact that only recycled materials are used to manufacture the fleece and nothing new is produced means that the fleece is very competitive in terms of price. Production therefore requires less energy and textiles for which there is often no use are reused sensibly.
Our Standard Colors for Upcycling Textiles

Upcycling Your Textile Waste
We can use not only clothing as the basis for an upcycling fleece, but also textile production waste or remnants. Even textiles with foam or composite textiles can be used. If the textiles are made of polyester and are unmixed, we can even produce a certified polyester monomaterial fleece out of them. Certifications such as Oeko Tex are also possible.
Recycling of Fleece Products
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Monomaterials
There are various recycling options for monomaterials such as polyester fleece. End products and production waste can be mechanically shredded and incorporated into a new fleece. This requires very little energy. The recycling waste replaces part of the new material. Alternatively, the waste can also be thermally processed into new fibres. This ensures that the fibres from the same product are used again and again for the product. Both open-loop and closed-loop recycling options are possible.
Translated with DeepL.com (free version) -
Composite Materials
Composite materials can be mechanically shredded and incorporated into a new fleece material. This requires very little energy. The recycled waste replaces part of the new nonwoven. This ensures that the fibres from the same product are used again and again for the product. We can therefore ensure that there is a closed-loop recycling option for composite materials at the end of the product life cycle.
Selected Projects
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Neverfeltsogreat | Mag Rack
Home organisation
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Reiss Büromöbel | Uni
Acoustic partition system
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Orangebox | Coppice
Acoustic partition system
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Neverfeltsogreat | A4 Tray
Office organisation
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Herman Miller | Kivo
Acoustic partition system
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Neverfeltsogreat | Divider
Acoustic partition system
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Cabs Design | Quadrum
Acoustic wall system
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Headsprung | Flutter
Acoustic wall system
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VS Spezialmöbel | eddy
Carrying bag for flexible working
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Cabs Design | Wing
Acoustic ceiling system
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Neverfeltsogreat | Boxes
Office organisation
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Hibudie | Box
Storage